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Discussion Starter · #1 ·
Hi, searched in vain for workshop manual for 2004 1.6 Coupe. Does anyone know the torque
settings for caliper bolts etc for a front discs/pads change? Many thanks.
 

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Master cylinder booster mounting nut
  • 8-12 Nm
    80-120 Kg.cm
    6-9 lb.ft

Brake booster mounting nut
  • 8-12 Nm
    80-120 Kg.cm
    6-9 lb.ft

Brake booster vacuum hose fitting to surge tank
  • 8-12 Nm
    80-120 Kg.cm
    6-9 lb.ft

Bleeder screw
  • 7-13 Nm
    70-130 Kg.cm
    5-9.5 lb.ft

Brake tube flare nut, brake hose
  • 13-17 Nm
    130-170 Kg.cm
    9-12 lb.ft

Proportioning valve mounting nut
  • 8-12 Nm
    80-120 Kg.cm
    6-9 lb.ft

Caliper guide rod bolt
  • 22-32 Nm
    220-320 Kg.cm
    16-24 lb.ft

Caliper pin bolt
  • 35-45 Nm
    350-450 Kg.cm
    26-33 lb.ft

Caliper assembly to knuckle
  • 69-85 Nm
    690-850 Kg.cm
    44-63 lb.ft

Brake hose to front caliper
  • 25-30 Nm
    250-300 Kg.cm
    18-22 lb.ft

Backing plate mounting bolt
  • 50-60 Nm
    500-600 Kg.cm
    37-44 lb.ft

Sensor mounting bolt on the brake plate (Front)
  • 7-11 Nm
    70-110 Kg.cm
    5-8

Sensor mounting bolt on the brake plate (Rear)
  • 17-26 Nm
    170-260 Kg.cm
    12-19 lb.ft

Hydraulic unit mounting bolt
  • 17-26 Nm
    170-260 Kg.cm
    12-19 lb.ft

Hydraulic unit mounting bracket bolt
  • 17-26 Nm
    170-260 Kg.cm
    12-19 lb.ft

Six brake tubes on the Hydraulic unit
  • 13-17 Nm
    130-170 Kg.cm
    9-12 lb.ft
 
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